Database Users

How I Fixed My Speaker Problem (Walkthrough with photos)

Disclaimer: This procedure voids the warranty and you can potentially damage your device.
This guide is for informative purposes only. Perform this procedure at your own risk.
This procedure was performed on an MDA2 (aka XDA2, Qtek2020, I-Mate2, etc).
Original Problem: The speaker stopped working.
Note: There seems to be a similar problem but it requires a totally different approach to fix it and it's out of the scope of this procedure. The problem on my device was somewhat different since when the speaker didn't work, the microphone was still functional. So the problem resides on the speaker connector, not the headphone jack.
Note2: English is not my first language, so please excuse any language errors you may encounter.
Let me start by saying that I have a big passion for gadgets and technology, so I was not going to let go on the opportunity to learn and inspect the guts of my brand new MDA2. You may ask yourself, why in the world don't you send it for repairs if it's a brand new device? Well, the answer is very simple, I bought this device over the Internet and I simply lost hope of being helped by the guys at the place I bought it from, they simply never answered or returned my calls and emails. I grew desperate and tired of using the headphones ALL THE TIME, even for alarms and reminders! and as I said before, I was driven by passion and thirst of knowledge and curiosity so I decided to fix it myself (even with the risk of damaging the device in the process). Let me add that I have some basic knowledge in electronics, and by no means this is my first device I fix. I have some experience. (I have fixed some damaged digitizers on a HP Jornada 568 PocketPC and Compaq iPAQ 3630 Pocket PC, fixed a volume slider on a SE T68i Phone and a SE P800 Smartphone to name a few).
Let me tell you that the MDA2 has been by far the easiest to fix. It's very well designed in terms of components and component placement, and the quality of the materials (plastics and electronics) is exceptional. But this is not a hardware review, so I'll start the walkthrough right now...
This is my victim... i mean... MDA2...
These are the tools required to complete the operation:
Torx #6 tool
Very small Phillips screwdriver (+)
Very small flat screwdriver (-)
Credit Card or similar card
A steady hand
Then I removed the SD Card and Stylus.
Proceed to remove the screws, there are two TORX#6 and four small Phillips (+). Be sure to put them on a safe place, they are very small screws and you don't want to loose them.
There are a couple of hidden Torx#6 screws under that black antenna cover, so we need to remove it. The plastic used in this part is not as dense as the rest of the casing (yes, the casing it's made of plastic!), so we need to be very careful not to break it, so apply very little force.
Start by using the flat screwdriver and insert it in the Stylus silo and use it as a lever (as shown), you will hear a "click" when the lock snaps. You will need flexible hands and dexterity since at this point you will also need to insert the flat screwdriver on the side square hole to release this side of the cover. (see next picture).
Here you can see the two squared-shaped holes where you need to insert the flat screwdriver to release the locks. Be very careful since there are some electronic components just below the square holes and do not apply excessive force to release the locks. Remember, the plastic is very thin on this part.
Now the other side, here you need to also use the flat screwdriver as a lever to release the lock on this side. Be very careful, since you will apply some force on the volume slider.
Now with the bottom part of the black cover released, you will notice there are some more locks to release on the top (just on the edge of the SD slot. DO NOT TRY TO REMOVE THE COVER YET!
One more time we need the flat screwdriver as a lever. Insert the flat screwdriver (as shown) but not too deep. Apply very small force in the direction of the arrow and the edge will snap off releasing the cover.
The black cover is now free.
These are the two hidden Torx#6 screws. Proceed to remove them to release the antenna.
The antenna has been removed.
So far so good, now the toughest part of the whole procedure, opening the MDA2 case. You need to be very patient, do not rush since the finish on the case is very easy to scratch and dent. Proceed with the small flat screwdriver and you need to start from the bottom of the MDA2, In my case as soon as I removed all the screws I noticed a small gap on the bottom so I started from that point, but if you don't see the gap, you can start from the headphone jack hole. Please be gentle and don't try to rush.
At this point you can use a credit card to help release the locks that are located all around the case, this way you won't scratch or dent the case. Start counter-clockwise, that is to the left of the headphone jack towards the Stylus silo. Once you manage to release all the locks on that side of the case, just lift it very slowly and the opposite side will snap off very easily. However, be very careful on that side (where the buttons and volume slider is) since in that particular place the plastic is more fragile because of the holes needed for those controls.
Once the MDA2 has been opened in half you can see the three small black Phillips screws (+) (see picture). Proceed to remove them. Please avoid any contact with the electronic components, since at this point any static charge can damage your precious gadget. And also make sure you don't drop the screws or touch the components with the screwdriver, since the MDA2 it's still very alive. See that coin-shaped thing on the opposite side of the screws? That's a LiPo Battery, and it's keeping your data from being erased. By the way, don't try to beat the 20 minute retention time of the battery, you have made a backup right? So go slowly...
Ok. So far so good... This is the speaker, well, actually that's the speaker encased in a small black boxy thing with two gold plated connectors. (see next Pic for a close up).
As you can see, the two gold plated connectors on the speaker container match the two spring connectors on the mother board.
Ok, here we need to be very, very careful. I pulled both springs as shown on the picture above to give them a little more pressure when assembled again and I also cleaned the gold plated connectors on the speaker container. Make sure you apply only the necessary force to pull the springs since they could be disoldered if too much force is applied. Use common sense.
We're almost done!
Now proceed to put everything back together. Remember to put back all the screws in their correct positions and do not apply excessive force or you will damage the thread and make things worse that they where in the first place. Proceed to close the casing by doing the opposite. Start by placing the case on the buttons and volume slider side first then the opposite side.
You may notice that the camera lens will not allow the case to go all the way, but if you do it slowly it will budge.
Proceed with the rest of the assembly in reverse order.
That's it... You can proceed to test the speaker.
My MDA2 has been working flawlessly ever since!!! :wink:
I hope this procedure was helpful.
Best regards,
Rayan

All red crosses instead of pictures...

And then the pictures came
Nice walkthrough you've made !

thanks for the very good explanation!
Illustrated by pictures is always great!
Thanks

Thanks, this is my way of saying "Thank you" to this marvelous community! 8)
P.S.- If you don't see the images, please try again later, since those images are hosted on my webserver and sometimes I need to reboot it... sorry...
Best regards,
Rayan

Just a little bump since I've noticed that many people want to open their beloved devices and I thought my walkthrough might help...
MODS: Any chance to make it a "Post it?" :wink:
Best regards,
Rayan

Excellent post, cheers, and if English is your second langauge then I'd never have known it! There are plenty of people for whom it is their first langauge who can't write as well as you!

Wow. Your documentation is better than what comes with the XDA itself! And your English is better than most people in the US. Great service to the XDA community.

Excellent work, man!

Thanks guys!
I'm glad you liked it!
If anyone has questions about the procedure, please don't hessitate to ask!
Best regards,
Rayan

Great! Somethings in life are free, for opening your XDA II there's Mastercard!!!
hahahahaha

pictures are gone? or is it just me?
did anyone kept a copy?

Sooooo sorry guys... I switched to a new hosting company and recreated my website but forgot to restore those images... I will take them back online ASAP!

waiting for the pics to comeonline again!
please do it asap!
thanks

any luck putting the pictures back online ?

Hello folks!
Sorry for the loooong delay, but as you can see, the pics are back!!!
If you have any questions about the procedure, don't hesitate to ask.
Best regards,
Rayan

Can someone help me?
I had the same problem myself, except that i've done all the stuff you said and i still have the problem... I can hear the phone ringing, but no sound comes from the device (Alarms, appontments, Media Player, etc). When i answer the calls i can't hear any sound from the people who is calling me... Can someone help me?
:shock:

Gents,
Slightly off topic, so please bear with me.
My M1000 has had a problem ever since I got it. The camera seems out of focus as soon as I try to make pictures past say 1,5 meters. Would the serrated ring around the camera lens perhaps be used to focus the device?
Thanks!
Stefan out

I tried to move the serrated lens just to play with it and see if I could get better focus and remember that it was really hard as if it was glued or something.
However, I didn't apply much force but seems like it's meant to be some sort of focus adjustmet, specially because it looks very close to the lens in my webcam when disasembled.
Should you give it a try, let us know...

is there a way to power an ipaq 3630 without the power adapter but with a different battery? like a cel battery? how is the power conector to the ipaq and battery?

Wizard Repair Guide?! Mines Broken :(

Hey Guys,
Well, I'm a bit gutted really! I dropped my XDA Mini S on the floor with the charger in and the connector IN the phone has come apart from inside the phone. The little metal bit is practically hanging out. I'm wondering, if i were to take the phone apart could i re-connect the little part? (I have a soldering iron if thats as simple as its going to be?)
Just wondering if anyone had any guides on how to take the phone apart and take a look at whats wrong?
Any help would be so much appreciated!
Many Thanks,
Tom

The service manual is hosted on the ftp site.
ftp://ftp.xda-developers.com/Wizard/Docs_Tutorials/
Hope this helps.

I suspect you probably broke the socket off, but if you have a soldering iron, you might as well try to get a new mini USB connector to work with.

You might try Pocket PC Techs:
http://www.pocketpctechs.com/main~unit~UTStarcom_XV6700-554~area~repairs~item~REP-USBCON01~name~UTStarcom+XV6700+Mini+USB+Connector+Replacement+Service.htm
I rang them up about an issue I had (screen on the fritz) and they seemed pretty knowledgeable and helpful.
Alternatively there's a company I found today in the UK. I can't vouch if they're good or not.
http://www.xdarepairs.co.uk/home.asp
Good luck.

Well I also have an issue with my wizzard... the mini jack connector (of the handsfree) is a bit loose.
What I am saying is that it does have a good connection with the rest of the circuit and sometimes the sound of the speaker goes off, then I have to insert the habdsfree and tickle it a little bit until it has a good contact.
? have some basic soldering experience,do you think I should give it a try?

Given my device has been apart too many times for me to admit to I thought I'd crack it open to take a pic for you guys. Not sure if this pic will help for those wanting to do some soldering:
Very large pic: http://farm1.static.flickr.com/216/452691530_f47801708f_o.jpg
Excuse the dust.

Ah! That picture at the bottom is exactly what I needed. The metal but at the bottom (the big sqaure) has totally sheared off....bloody thing. Thanks so much for the info on the repair guides. I may give those repair guys a call if i can't get it to work myself.
Thanks alot you guys
As for you WizeMan, it all depends on if you wish to void your warrenty or not. At the end of the day, I installed WM6 on my device so O2 would give me the finger if i tryed to claim. If I'm honest, I'm getting an upgrade next month so I'm not to bothered if I balls it up! Would be nice if I got it working though....
Lemmie know how you get on

unlock k-jam
i read all your write about how to unlock k-jam device but after all i get this message:
Lock Status: 0000000000000000
SIMLock Code: █⌠═eי∟80Γ█Σ☻< δ♠
how can i get it from this .........

lironasseo said:
i read all your write about how to unlock k-jam device but after all i get this message:
Lock Status: 0000000000000000
SIMLock Code: █⌠═eי∟80Γ█Σ☻< δ♠
how can i get it from this .........
Click to expand...
Click to collapse
A little bit of a thread hijack but that means it is SIM unlocked.

Let me tell you my news, my friends.
I opened my Qtek 9100 and fixed two serious issues regarding this phone, using... sponge (the one we use to wash the dishes)
1. I put some into the stylus socket (from the thin space it has) and also
2. On the top of the mini jack socket so when i assembled the housing it blocked it from moving (2 of the contacts are no more soldered and i dint have a soldering iron at that time)
Anyway, both operation went ok and my phone is more than fully functioning. Now the stylus is hardly (in a good way) comming out (it first gets longer then comes out).
I wanted to do also the safe singal fix, but didnt find the photos to apply it correclty, so if someone has them, please give link. If you need any info about the "Sponge" Hacks, just post or pm

WizeMan said:
Let me tell you my news, my friends.
I opened my Qtek 9100 and fixed two serious issues regarding this phone, using... sponge (the one we use to wash the dishes)
1. I put some into the stylus socket (from the thin space it has) and also
2. On the top of the mini jack socket so when i assembled the housing it blocked it from moving (2 of the contacts are no more soldered and i dint have a soldering iron at that time)
Anyway, both operation went ok and my phone is more than fully functioning. Now the stylus is hardly (in a good way) comming out (it first gets longer then comes out).
I wanted to do also the safe singal fix, but didnt find the photos to apply it correclty, so if someone has them, please give link. If you need any info about the "Sponge" Hacks, just post or pm
Click to expand...
Click to collapse
I'm still trying to get the a new fascia and will probably shove an eraser bit into the stylus spring mechanism to ensure the defect never happens. Also how did you discover the break in the solder joints on the headphones jack? I have a funny situation where the left channel of the headphones doesn't work but I suspected the headphones (the plug has to be pulled at an angle to get any sound out of the left) but now I am thinking it may be the socket itself.
By the way the reception fix pic doesn't load for me either but I unless you truly need it, don't waste your time doing it; I always have all 4 bars and sometimes have 2 bars.

AsGF2MX said:
I'm still trying to get the a new fascia and will probably shove an eraser bit into the stylus spring mechanism to ensure the defect never happens. Also how did you discover the break in the solder joints on the headphones jack? I have a funny situation where the left channel of the headphones doesn't work but I suspected the headphones (the plug has to be pulled at an angle to get any sound out of the left) but now I am thinking it may be the socket itself.
By the way the reception fix pic doesn't load for me either but I unless you truly need it, don't waste your time doing it; I always have all 4 bars and sometimes have 2 bars.
Click to expand...
Click to collapse
Allright here is the deal.
1. I found out the break in the soldier joints when i opened it. I was really suspicious about it because when i inserted my headphone jack into the connector, i had problem with the contact; the connector was loose and it muted my phones speaker. When i disassembled the phone using the service manual i saw with my eyes that the the joins where f-ed up.
2. I dont really need the signal hack i just wanted to experiment, i have 2.25.11 cingular radio rom and its great.
Btw i suppose you should better use the sponge, because the rubber may wear off but not the sponge...

Thanks for the tip on the sponge. I am going to grab a used but allegedly "like new" body from eBay and also get one of those covers as well.

Possible new cause for white screen and d-pad failures

Hello
I have managed to come to the conclusion that the original cause for the d-pad failures is NOT the loose connector as described before. this connector is in fact surprisingly sturdy.
the problem lies with the little black IC on the keypad membrane.
i am taking my hermes tomorrow to my friends' phone repair shop and he is going to heat the IC up for me and allow it to reseat.
i shall report back tomorrow.
------------------------
just in case your wondering, i came to this conclusion by purposefully 'un seating' that IC and lo and behold, intermittent white screen and d-pad failures. however if i applied pressure to the IC it allowed it to make contact and it worked again, let go and white again.
many thanks

It will be interesting to hear the results on this BUT -
I'm not certain I agree with your methodology here though. I am not surprised that deliberately un-seating the IC causes a white screen! In all probability removal of any number of components will cause a white screen! AND of course heat gunning it again to re-establish it's connections will make it work again!
Unfortunately this does not prove to me at least that the IC is the problem for most people. If I remove a capacitor from my TV and the picture goes, I cannot conclude that everyones picture problems are related to that capacitor. The D'pad connection though it may appear sturdy has a set of very fine connections and it only takes one to be fractionally bent or oxidised for you to get the whitescreen or indeed a poor connection of any component or connection.
However the IC was reported on in the loooong white screen thread where some folk found that placing padding on the IC surface or squeezing it would correct the white screen and thereby concluded that it was an IC connection fault.
Of course the problem is IMHO that there are several possible causes and any individual person can have one or a combination of things causing the white screen. So far we have as possible causes:
D/Pad connector (must be seated firmly and FLAT but neither over tightened nor too loose. The pins may also get slighly bent or oxidised so cleaning them or fractionaly bending them may work
The D/Pad IC may have poor contacts.
The LCD Flex cable may have cracks (but less likely in my view)
Some have reported capacitor faults (possibly poor connections or degradation with heating or current draw) on both D/Pad and M/board. These faults may be related to the whitescreen only appearing after 10 or so minutes of use and recovery after switching off for a while.
Heating up - in some cases the whitescreen only appears when the phone is warm/hot. This may be caused by expansion of the multi-layered board causing poor contacts / or possibly components not performing correctly due to heat or current draw.
Often some of these whitescreens can be made to disappear by putting pressure on certain components / connections or even in some cases by squeezing the phone casing near the D'pad area. So all in all it is likely to be poor contact somewhere, it's just that it can be in several possible locations - including but not exclusively the D-Pad IC.
Mike

first of all, can i just say what an honour it is to have you comment on one of my threads!
second of all, i am only trying this as a last resort to revive my hermes before i jump ship to the raphael/diamond. or unless i decided to buy a new keypad PCB for it in the hope it will fix it!
i shall report back as soon as ive been down to the shop
many thanks

hi there
i had the white screen initially and although intermittent was useable, then, progressively got worse. countless reseats of the cable, time and time again, including put 'foam' in the places indicated then i did indeed notice in that post about the ic
so, i decided to experiment with the IC. first two layers of paper on top, made some difference in that i had to apply less pressure to get it to work, and then i though, id heat it up slightly using a hairdryer (only thing i had to hand!) and a nozzle made out of a drinks can and just pry it up gently. and indeed the white screen was permanent although the phone otherwise was functioning.
so, i'm taking it down to my mates tomorrow or as soon as i get a chance and he's gna have a go at reseating it using his fancy hot air gun rework thingumajig
i would definetly go for the raphael! for the sole reason that it has a VGA screen! (im an ebook nut!) and it looks beautiful!lol
will keep this post updated

i have to agree with mike on this ,there are many problems that can cause the white screen problem. But i am betting that heat is the major culprit,wether it is the IC you mention ,is another discussion, unless of course your friends attempt at reseating the IC cures the problem ,once and for all. Good luck anyway. I am keen to find out if it was successful or not

Hi there
well, he had a look at it under some fancy microscope and confirmed the IC was not sitting 'true' meaning not 100% level, he also used some little jig he had which he sat the board in and it confirmed it wasnt level
so, he heated it, and allowed it to reseat and we tried it again and it appears that did not solve it. we used another flex cable from his own spv and it still didnt work, my cable ran beautifully in his spv too though.
so, im going to find a replacement keypad pcb now and go ahead and buy it and see if i can get it to work

Hi
ive been hunting for the last hour and i cant seem to locate a d-pad anywhere
if i was to use a cingular 8525 d-pad in my vario II it would still work, just button orientation would be different wouldnt it?
do you know of anywhere where i could get one?

I'm having whit screen prob on my wizard and a complet housing case change. I didn't know a keyboard can cause white screen. I was looking to buy a new flex cable. what's the ic and who do I heat?

ExtUSB just broke. Any tinkerer has played with that

Oh disaster. My ExtUSB port just expired.
I think I saw a piece of trace fall out, and now I am getting a 'USB device not recognized' message on all my PC's and with verious cables. It is charging still, but no logic connection.
I read somewhere the connector on HTC is bad anyway, it uses PCB traces in stead of real connector leads. And when I first bought it, I wondered why eBay sells replacements
But the replacement one seems to have real connectors, not a piece of PCB. So it is either better, or it will not fit...
Well, I am going for warranty first anyway. I still have stock ROM luckily, but I did drill a 1mm hole over the soft-reset button.
Just out of interest and in preparation: Has anyone ever replaced this component? I have in the past soldered small surface mount SMD chips, which experience taught me it can be done, but is far from fun or easy.
Also, anyone can confirm the HTC ExtUSB connector typically uses PCB traces, and/or if this replacements will fit?
Thanks
Edit: Managed to locate my watchmakers loupe, and the connector has proper leads with a small spring-bend at the end. Some of these bends seem flatter than others, so that may be the problem.
Edit2:
Well, I fixed it, but not the way one may expect. No soldering or opening the device or any other possible voiding of warranty involved.
As stated, looking up close with a proper 10x watchmakers loupe, I found that the ExtUSB socket did have proper leads, the middle ones bend slightly different than the outer ones. Touching them with a needle showed all still had a good spring action, and they seemed to be OK, only a little far back. Also, I found one cable that did work.
The middle leads in a mini-USB plug are also a little further back then the outer 2. I decided that under normal conditions they already barely touch, and usage may have bend or wore the middle leads back ever so slightly. Just enough to make them fail to reach each other.
So, with a fine grained grinding stone, I removed about 1/2 mm from the mini-USB plug on a cable. Take care to grind so you do not pull the leads away from the plastic. I guess you can also use fine sandpaper on a fixed surface, especially if you do not have a fine grained stone. After that, the connection works.
I do not consider this an advised solution, especially if you can claim warranty. But the fact I had already drilled a hole for easy access to the reset button, and the fact I would be without phone for a time, made me try and fix it myself.

my old polaris had a similar issue, and i took it to a local cell phone repair store. i was told these connectors partially break all the time. 20 dollars and 20 minutes later, my pda was fixed. consider having it fixed locally before sending it to htc and losing it for weeks

X1 Build-Quality woes & Assembly/Repair Tips

=======
Introduction:
=======​
Hey everyone, I'm just posting this tirade about my problems with the X1's build quality here in case anyone else is suffering from the same problems I had, as well as some tips regarding disassembling and re-assembling the phone if you're brave/foolhardy enough to attempt repairs yourself, like me.
With contributions from others this thread could become a compendium of common hardware problems with the X1 and how to identify or fix them, as well as pitfalls to watch out for when repairing the device by hand.
I don't have any diagrams yet because I simply couldn't stomach opening up the shoddy device again to take photos.
=======
My X1:
=======​
I bought my X1 on eBay second-hand (my first major mistake) so I was always a bit worried what would happen when the day inevitably came when I'd have hardware problems with the phone.
However, I bought it very shortly after the phone's release and the seller described it as unused. The phone appeared mostly unused when I received it, apart from a couple of tiny scratches on the casing.
The phone was functionally fine when I received it and showed no problems whatsoever for the first few months.
Like seemingly everyone my first hardware problems with the phone (I won't even get into the device's software failings) that developed over time were an unresponsive keyboard, cracks in the case and a non-functioning vibration motor.
The 'r' key on my X1 took considerably greater force to register a press than any other key on the device, while other keys intermittently ignored presses or interpreted a single press as 2-5 presses while typing.
The spacebar also intermittently became unresponsive, as did the 'up' key on the front-mounted optical joystick.
The vibration motor worked at first, but eventually gave only a single loud 'click' when the phone should vibrate.
The problems worsened over time and despite taking good care of the phone, the casing started to look badly banged-up - This is not a phone that ages gracefully.
=======
Replacement Parts
=======​
In early December I ordered a replacement casing & keyboard from a supplier in Hong Kong on eBay (mistake #2), happyhouse.cn .
The parts were suspiciously cheap compared to the ones from non-ebay suppliers, so I assumed they would be imitation/unofficial parts, not from SE.
At first glance, the new casing and keyboard seemed like the real deal, but when I attempted to re-assemble the phone with the new parts I found that the phone's original screws didn't properly fit the sockets of the new casing and that the new keyboard didn't fit either the new casing OR the old one.
I ended up using a mixture of new and old parts to rebuild the phone.
=======
My Repairs
=======​
Over the course of 'fixing' the phone, a few other problems came to light within the device's internals.
A couple of these problems were apparent as soon as I examined the device internally, while others became apparent when I rebult the device and tried to use it.
Keyboard:
The R key on the old keyboard had cracked at first, then eventually split completely into 3 parts during use. One part fell away while the other two remained stuck to the flexible plastic backing of the keyboard structure.
As I mentioned above, the cheap new keyboard did not fit the casing whatsoever (the scale of its design was wrong and it was in total 3-6mm longer than the original part).
I cleaned the original board (the plastic layer with the keys, not the circuit layer) in warm, soapy water and removed the broken R key by plucking it off the flexible backing.
I then plucked the 'r' key off the new keyboard and used it to replace the missing key on the old keyboard, with the aid of some 'Bostik Impact' adhesive.
I finally refitted the old keyboard (with a new R key) to the casing and prayed that it would still work.
It did, in the end, but the R key has less travel and tactile response than the unreplaced keys.
---Tip:---
The unresponsive (or over-responsive) behaviour of the keyboard can primarily be attributed to poor design, but the grit and dirt that enters every keyboard known to man similarly affects that of the X1 and worsens the problem.
Removing the plastic portion of the keyboard unit and washing it in warm, soapy water is a good way to at least regain the functionality that the keyboard had when you first got the device.
​
Vibration Motor:
I saw the physical evidence of the claim that the camera light LED is badly designed and prone to overheating, in turn killing the vibration motor.
In the original phone casing, the plastic housing that surrounds the LED had melted and resolidified over the course of the phone's life and there was minor scorching on nearby components.
The vibration motor for the device is situated directly beside the LED (to the left, while the rear camera lens is to the right) and seemed unable to function with the melted plastic in its way.
I cleared away the melted plastic but the motor still only 'clicked' when I later tested the vibration.
It seems that the motor gets burned out by trying to work when obstructed by the plastic, or the heat from the LED kills the motor internally.
One way or the other, it's dead.
---Tip:---
The recommendation to not use the light for extended periods of time on the X1 still stands, it's worrying to think of how much worse the damage could get if the light were left on longer.
It is an especially worrying issue when you consider that the light LED is so close to the main Li-Polymer battery of the phone.​
Broken Side-mounted buttons:
The next problem I encountered in the original phone casing was that of the weak rubber straps that hold the side-mounted buttons (power, camera, volume-rocker) in place.
These rubber components are quite thin and weak, as well as prone to snapping when stressed.
The purpose of these straps is to hold the button in place (flush-mounted) and to provide the spring action and make the buttons return after pressing.
In my case, the strap holding the power button had weakened and the button stopped working properly, while the phone behaved as if the button was being constantly held in.
The phone constantly brought up the "Are you sure you wish to power off the device?" prompt in WinMo.
When I set about trying to remove the old button to replace it with a new one from my pack of replacement parts, the old rubber strap almost instantly snapped!
I replaced the old button eventually, but even now there is less travel in the button and barely any tactile response when it hits the internal switch on the PCB.
---Tip:---
When re-inserting the PCB during re-assembly, keep an eye on all of the side-mounted buttons to make sure that their inwards-pointing nub sits *above* the PCB and is able to reach the board-mounted switch that the button controls!​
Incompatible Screws:
Beware that the screws from the phone's original casing do not properly fit the cheaper replacement casing.
This means that you will have difficulty in forcing the screws to fit (and possibly shear the heads off the screws, which is a pretty major problem in a delicate device like this where they will be difficult to remove).
If you force the screws to fit due to a lack of any replacement screws to use, they will likely not sit properly flush-mounted with the original casing, particularly on the front (touchscreen) half of the device; and this may prove problematic for the sliding mechanism.
Additionally, it means that the casing will not close properly, resulting in gaps between the casing and touchscreen as well as gaps along the sides of the device.
---Tip:---
If you must do your own repairs on the device, try to get the official replacement parts from Sony Ericsson.
Buying the cheaper replacements from eBay is a false economy and a major headache, take my word for it!​
Malfunctioning Antenna:
When I first rebuilt the phone after repairs I discovered that I could only get very weak intermittent radio signals in places that I previously had full signal strength.
This problem occured only because of incorrect re-assembly by me, but it represents a pitfall that might catch someone else out when re-assembling their X1.
---Tip:---
When reattaching the Antenna unit (the black shroud that sits around the rear camera lens and which also contains the camera LED), be sure to firmly press on the left side of the plastic (where there are visible metal strips in the plastic) until you hear a click to signify that the shroud is properly attached.
Otherwise, the antennae embedded in the plastic will not properly contact the main PCB of the device and your reception for all radio antennae in the device (GSM, WiFi, etc) will be weakened or lost completely.
This problem was caused solely by my inexperienced maintenance of the device, but may be related to the weak-signal problems some people experience with the X1, at a guess.
Ammendment:
------
I may be mistaken on this one! I had originally thought that this component held the antennae, but after further experimentation I've come to think that the antennae may be housed alongside the speaker unit in the other end of the phone. The tip still stands, just to be on the safe side!
​
Malfunctioning Speaker/Microphone:
During use early in the phone's life I sometimes found that the phone's main speaker stopped working for apparently no reason and that squeezing the casing 'fixed' the problem until it occured again seemingly at random.
Within the rear plastic portion of the casing that forms the battery compartment there is a small module comprising the phone's primary speaker and in-call mic underneath the plastic piece that contains the SE circular logo.
These components make only surface contact with the main PCB of the phone and are not soldered in-place.
In my case, the small copper contacts that extend outwards from the speaker unit had become flattened somehow within the device and no longer reached their counterpart contacts on the main PCB when the device was closed-up.
---Tip:---
Extending the speaker contacts outwards with a fingernail seemed to rectify this problem for me.
Be sure to tightly screw the module back in when you're done, just to make sure of the circuit-contact.​
Touchscreen Ribbon-cable:
This problem was mentioned by others in a thread here: http://forum.xda-developers.com/showthread.php?t=561151
I very rarely encountered that problem in my typical usage of the X1, but after my repairs this issue seemed to become exacerbated (probably due to strains placed on the ribbon cable during my reassembly of the device numerous times).
Currently my touchscreen works as it should in portrait mode, but I cannot extend the keyboard, as this causes the screen to still display a signal, but not respond to any touches.
Upon sliding the keyboard back in, the touchscreen is out of the alignment by about 5-6mm every time until I re-align it under WinMo settings.
In an attempt to fix this problem I covered the exposed portion of the ribbon cable with thin insulating tape, in the hope that this would stop the traces of the cable shorting against the metal casing.
Unfortunately, this hasn't proven enough and I have not yet solved this issue.
It looks as though I need to buy a replacement ribbon cable and fix the device that way.
========================
---Other Tips:---​
+ Make sure you have all the tools you need.
Replacement parts come with the necessary tools, but if you don't get those you're going to need a tiny phillips screwdriver, a tiny 6-point star-headed screwdriver and a thin, stiff implement such as a credit card or guitar plectrum to open the casing.
I also recommend a snipe-nose pliers and a tweezers for more delicate parts.
Adhesives & Bonding Agents can be useful in certain applications, but use them sparingly (or don't use them at all, to have any chance of making the phone look untampered for warranty purposes!).
+ Don't expect cheap replacement parts to fit perfectly!
They're cheaper for a reason, you get what you pay for, except in the case of the phone itself.
+ Be gentle with all of the components.
The Xperia X1 feels nice and sturdy when it's assembled, but the individual components can be flimsy and brittle when separated.
Everything from the plastic casing to the circuitry inside needs to be handled with care and treated gently to avoid being broken.
That's everything for now, but if I think of any more issues or tips I'll amend this post.
Please feel free to comment with other issues and any other maintenance tips you've discovered and we can build a useful list for people to refer to.
========================
=======
Conclusion:
=======​
Before opening my Xperia I didn't really know what to expect inside.
I'm very familiar with computers and I build my own systems as a hobby, but my knowledge of circuit-level electronics is limited and I have no prior experience of manually repairing devices like the Xperia.
My experiences show that some of the common hardware problems can be resolved by the end-user with some patience and the right tools or parts, but one needs to be extremely careful not to end up with more problems than one started with!
=======
Disclaimer:
=======​
I won't be held responsible for any damage you do to your phone and I do NOT recommend that you actually perform any of these procedures.
It is better to let qualified technicians at SE's Warranty Service handle these issues.
I'm providing this information solely for those people who either want to do it or have no other choice to get their phone working again.
The information presented is a combination of information collated from guides that I've linked herein and my own experience but I cannot guarantee their accuracy beyond that.
Treat everything in these informational posts as opinion or observation, not fact!

=======
Links & Other Information:
=======
This post will contain any other helpful information or links pertaining to the disassembly, repair and reassembly of the X1.
​
This is Cellular Nationwide Network's selection of spare parts for the X1:
http://cnn.cn/shop/sonyericsson-xperia-c-28_638.html
This online store also offers the X1 replacement LCD/Digitizer unit:
http://www.formymobile.co.uk/proddetail.php?prod=x1lcd
I have not bought from either of these stores nor can I verify the quality or compatibility of the items they offer!
I'm just listing them here in case people have trouble finding anywhere to get parts!
=======
Disassembly Summary:
=======​
The device needs to be disassembled in the correct order as laid out on this page: http://www.formymobile.co.uk/xperiadisassembly.php
-Remove battery cover, stylus, battery, sim card & micro sdhc card and put them aside.
-Remove the plastic portion of the bottom-rear of the phone (where the SE circle is), using the proper tool, a credit card or a plectrum.
-Unscrew and remove the speaker module
-Remove the screws where the speaker module was
-Remove the covers over the screws at the other end of the phone and then the screws themselves (using the star-headed screwdriver)
-Remove the plastic battery compartment (which also takes the camera cover and stylus slot with it)
-Lift the small black tape and disconnect the plug that powers the camera LED
-Remove the screw in the top-right, then left the black lens-shroud it was holding down.
-Remove the small plug on the ribbon cable at the top-right (this connects the keyboard unit to the main PCB
-Pull the clips around the edges of the green PCB back gently to release it (but do not pull it upwards).
-Lift the PCB gently and (Very) gently remove the orange tape that covers the touchscreen ribbon cable attached underneath, then pry that ribbon cable's connector away from the connector on the green PCB.
-Lift the PCB away and put it aside
-The keyboard circuit and plastic pad can now also be lifted away if necessary.
--- This is where you can stop if your repairs/maintenance only affect the rear portion of the device. Only go further if you need to perform repairs on the front/touchscreen portion. ---
-Remove the four shallow screws underneath where the green PCB previously lay to separate the rear housing from the slider mechanism.
-Remove the four screws in the front portion of the phone, then pry the casing open with the tool/card/plectrum as before.
-The main ribbon cable is attached to a small PCB and some other ribbon cables which are concealed underneath the grey fuzzy foil on the surface in front of you.
-That foil can be removed but it is not necessary to do so unless you are replacing the LCD screen unit, receiver-speaker, front-camera or the ribbon cable assembly itself.
-The Touchscreen component is held down with small grey braided straps at the corners, peel these back to release the touchscreen from the front fascia.
Then do all of that in reverse to put the phone back together!
=======
Videos:
=======​
I found these videos on youtube, I didn't record or upload them.
Video guide to Disassembling the Rear half of the device:
http://www.youtube.com/watch?v=AWDurQrRt-Y
Video guide to Disassembling the Front half of the device:
http://www.youtube.com/watch?v=iyGUbxFqvyc
Video guide to Reassembling the Front half of the device:
http://www.youtube.com/watch?v=RcDqyEyC_HY
Video guide to Reassembling the Rear half of the device:
http://www.youtube.com/watch?v=V0sOaIo6724
=======
Personal Comment:
=======​
It goes to show that, as many of us are already aware, you must pay a premium price for this phone but it is NOT manufactured like a premium product.
If my situation were rare or I had only one of the above mentioned hardware issues with a new phone I could accept it, but things got ridiculous with the X1.
The build quality is very poor overall and Sony Ericsson should be ashamed firstly for releasing a device onto the market that functioned as little more than a flawed prototype for the X2; and secondly for charging upwards of €600 for the 'privilege' of putting up with its many problems and shortcomings.
I for one, won't be buying any more SE phones.
My next smartphone will be an Android device such as a Motorola Milestone if I ever pluck up the courage to spend that much money on a phone again.
=======
Disclaimer:
=======​
I won't be held responsible for any damage you do to your phone and I do NOT recommend that you actually perform any of these procedures.
It is better to let qualified technicians at SE's Warranty Service handle these issues.
I'm providing this information solely for those people who either want to do it or have no other choice to get their phone working again.
The information presented is a combination of information collated from guides that I've linked herein and my own experience but I cannot guarantee their accuracy beyond that.
Treat everything in these informational posts as opinion or observation, not fact!

Useful post, but it really seems that the majority of your issues were caused by the imitation housing that you purchased, not by poor SE build quality. Of all the issues you mentioned, the keyboard issues are an SE/HTC quality control problem, I've experienced them as have many. The rest seem to have been caused by the imitation housing. This begs the quesiton, why didn't you just use SE's warranty service? They don't require a reciept or that you be the original owner. And trust me, they are several times better than HTCs warranty service.

sonus said:
Useful post, but it really seems that the majority of your issues were caused by the imitation housing that you purchased, not by poor SE build quality. Of all the issues you mentioned, the keyboard issues are an SE/HTC quality control problem, I've experienced them as have many. The rest seem to have been caused by the imitation housing. This begs the quesiton, why didn't you just use SE's warranty service? They don't require a reciept or that you be the original owner. And trust me, they are several times better than HTCs warranty service.
Click to expand...
Click to collapse
I'd hardly call the problem of the non-fitting screws a majority! The rest of the issues were unrelated to the cheap replacement housing.
Maybe my post is confusing, but the issues with the keyboard, vibration motor, ribbon cable, side-buttons & speaker all existed long before I ever ordered the replacement casing!
Some, such as the ribbon cable and antenna were issues that cropped up or were worsened due to my inexperienced maintenance, but everything else was a fault of the build quality of the original device.
The incompatibility of the screws was the only problem specifically caused by the new housing, while its own supplied keyboard didn't fit the chassis, but that was a non-issue since I used the original keyboard anyway.
It could be said that my repairs would have gone significantly smoother if I had bought and used an official replacement housing from SE, but that would only solve the issues of the screws and replacement keyboard.
I put emphasis on the problems related to the cheap replacement casing primarily to warn people away from wasting their money on them the way I did.
I'll edit the original post for clarity.
To answer your question, I didn't use the Warranty service because frankly I assumed they would need a proof of purchase for the warranty (since most warranties do in my experience) and I had bought the device second-hand on eBay.
Secondly, sending the device in for warranty would mean going through the hassle of reflashing a stock rom and SPL to the phone.
Thirdly and most importantly, I wanted to try doing it myself for the experience and potential savings.
Obviously, I wouldn't recommend anyone to try and repair their own phone as I did, but if someone has had a phone sent back to them marked as "tampered" by the warranty service and are left with the options of paying for repairs, paying for a new phone, or buying parts and repairing it themselves.. well that option is there and this thread might help them.
Also, off-topic but I couldn't agree more with your signature. I tried a myriad of fancy ROMs and shell replacements for my X1 but never found satisfaction until I flashed a basic blank WM6.5 ROM and installed PointUI Home2!

Thanks this post helped me out, I suddenly lost my mic, took a look under the hood and found I had the same issue as you, the mic pins not touching. The pins are very weak so had to be careful but it works now!

tumpin said:
Thanks this post helped me out, I suddenly lost my mic, took a look under the hood and found I had the same issue as you, the mic pins not touching. The pins are very weak so had to be careful but it works now!
Click to expand...
Click to collapse
Glad to help!

Definitely the most thorough repair and tips guide for the x1. A lot of the issues you had are the same as mine. Thanks to your suggestions I got my phone in almost working condition. Now I just need to find a way to get my keyboard working again.
Sent from my xperia x1 using XDA App

Thanks Zurechial for this thorough post. I for one, have been lucky in finding a repair guy (non-SE) who is an expert with devices like the X1. I had a problem that some water/moisture/sweat had seeped in the charging port and I could not get the phone to charge. He fixed it for me.
Now the only problem I face is that the camera is not working, and wifi is disabled. Any tips to get the Wifi working? It is shown as disabled in the Comm Manager and there is no WLAN MAC Address also for it.

brilliant post, thank you very much indeed. I have just ordered a cheap housing off ebay, i know what to expect now
What worries me the most though, is how the keyboard WILL fail eventually ><
The qwerty keyboard is one of the main reasons why i got the phone.

time to snatch back our lives suckers
Apparently, it's taken less than 20 years, to destroy the Consumer Electronics Industries, ability to Repair products, sold in this country. I saw the writing on the wall, in the early 80's, with the first lines of "off shore", throw away VCR's, that were priced cheaper than they'd cost to repair. The theory, if it breaks, throw it away & buy a new one. Who cares if it winds up in a land fill somewhere.
Now, we're up to $500 Cell Phones, with the state of repair being either, unit replacement, or, cannibalization of parts. And apparently no one cares. Is it our complacency or can we really afford as a society, to buy a new phone every time one breaks? God knows we're all desperate, for our phone usage.
It's time to snatch back the repair ability we once had. This is the age of recycling, and the highest form of recycling is repair.
As consumers, start demanding access to schematics, and, access to sources of component level repair parts.
IM

You help me...
I'm almost freaking out when signal on my phone show only 2 bars...
Anyway...
it's for additional information,
use handscoon, it gives somewhat confident and when using tweezer, hold it like using pen (I learnt it when I studied as paramedic) because it will give me strength while holdin it.
AND ask the seller to send housing with screw. I bought 2 housings, from ebay and another hongkong shop. Ebay is s%ck but that other hongkong shop is more fit.